Course Content
Diesel Traction & Trainsets
Disaster Management, Safety
EnHM, Planning & PCO
G K
Numerical Aptitude
Carriage & Wagon Theory for LDCE(Mech)

easy ICF shell

Final paint specification

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1. In addition to the two coats of red oxide zinc chromate primer, what paint system should be applied to the underframe after corrosion repairs?

What to look for

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2. What should be checked in the area surrounding the center pivot pin mounting holes?

Electrode type for repairs

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3. What is the electrode classification specified for welding on corrosion-resistant steel for repairs?

Access for thorough check

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4. When examining the trough floor in bays adjoining lavatories of coaches over six years old, what needs to be broken for a thorough inspection?

Acronym definition

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5. What does the acronym POH stand for in the context of this document?

Tool for inspectors

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6. What specific tool is mentioned for inspection staff in the Lifting Shop tool list?

Action for early corrosion

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7. What should be done if very minor corrosion has just started on a component?

Preliminary support

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8. What is the first step before cutting a corroded head stock?

Items mounted on underframe

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9. What is carried on the under-frame of the coach?

Pillar cross-section

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10. The end wall construction consists of four vertical pillars. What shape are these pillars?

Lavatory area in SS coaches

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11. In coaches with a stainless steel trough floor, what is used below the lavatory?

Treatment for bent parts

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12. What should be done with distorted and bent parts during repairs?

Steel specification

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13. What is the material specification for corrosion-resistant steel sheets used for trough floor, pillars, and side-wall?

Equipment in both shops

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14. According to the list of tools, which plant is common to both the Lifting Shop and the Corrosion Repair Shop?

Tool for cleaning pillars

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15. During 'Schedule C' or IOH, what is used to clean dust and rust accumulated at pillars?

Extra task in Schedule B

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16. What additional task is performed during 'Schedule B' maintenance that is not part of 'Schedule A'?

Scope of Schedule A

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17. What does 'Schedule A' maintenance in a carriage depot involve?

Who can weld on coaches

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18. According to the text, who is qualified to carry out welding work on coaches?

Result of poor earthing

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19. What is a potential consequence of not providing proper earthing during electric welding?

Key welding safety rule

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20. What is the most critical safety precaution mentioned regarding electric welding on a coach?

Center pivot inspection

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21. What is a recommended method to detect cracks in a center pivot?

Testing method for roof

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22. How should all coaches be tested for roof leakage after POH repairs?

Bolt replacement requirement

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23. What should be done with the securing bolts whenever a roof ventilator is removed?

Support requirement

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24. Before cutting off a corroded portion of the sole bar, what must be done to the adjacent ends?

Thickness for head stock repairs

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25. What thickness of corrosion-resistant steel sheet should be used for head stock repairs?

When lifting is needed

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26. Is it necessary to lift the coach body off the bogies for repairs to the side wall and end wall?

Primer type for repairs

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27. What is the recommended paint for a primer coat on repaired areas?

Required material for repairs

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28. What type of steel sheet must be used for corrosion repairs of coaches?

Action for worn head stock

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29. According to the text, what should be done to the head stock if its thickness is found to be below 4mm due to wear?

Identify non-vulnerable area

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30. Which of the following is NOT listed as a vulnerable member/location for corrosion?

When to replace corroded parts

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31. When does a component like a sole bar require repair or replacement due to corrosion?

Method to find corrosion

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32. During inspection, how is corrosion in components like sole bars and trough floors detected?

When body inspection occurs

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33. When is the inspection and repair of body members typically carried out?

Purpose of buffer stiffeners

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34. What is the function of the two rigid center buffer stiffeners in the head stock?

Reason for tubular construction

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35. Why are tubular constructions provided below the lavatory area instead of a trough floor?

Side wall specifications

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36. What material and thickness are used for sheathing the side walls of an ICF coach shell?

Components of structural hoops

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37. The integral shell is made of a framework of a series of transverse hoops. What are these hoops composed of?

Collision safety feature

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38. What is the purpose of the anti-telescopic structure in the end-walls?

Purpose of corrugated floor

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39. What is the function of the corrugated trough floor?

Lightweight design principle

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40. What is the primary concept behind the lightweight integral design of ICF coaches?

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