Course Content
Diesel Traction & Trainsets
Disaster Management, Safety
EnHM, Planning & PCO
G K
Numerical Aptitude
Carriage & Wagon Theory for LDCE(Mech)

easy ICF vacum brake

Always replace item

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1. When assembling a vacuum cylinder, which component must "invariably be replaced" every time the cylinder is opened?

Starting vacuum

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2. In the vacuum retention test for a vacuum reservoir, what is the initial vacuum level required for the test?

Compliance terminology

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3. What is the primary purpose of the 'APD' mentioned in the maintenance of vacuum reservoir straps?

Specialized test rig

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4. According to the list of tools, which piece of equipment is specifically used for testing the D.A. Valve?

Initial check point

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5. During troubleshooting, if the brake power is weak on a coach with a slack adjuster, what is one of the first things to check and adjust?

Unusual symptom cause

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6. If a vacuum cylinder's piston applies brakes when vacuum is created (instead of when it's destroyed), what is the probable cause?

Slack adjuster setting

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7. For ICF coaches with 13t bogies, what is the correct 'A' dimension to set on the slack adjuster?

Adjustment reserve

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8. What is the nominal value of the slack adjuster's dimension 'e', which represents its adjustment capacity?

Correct stroke

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9. The piston stroke is a critical adjustment. For what value should it be set, as per the document?

Leak detection vacuum

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10. Before the final balance vacuum test on a coach, the train pipe should be tested with what level of vacuum to detect porous hoses?

Maximum lift clearance

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11. With the piston in a fully lifted position, what is the minimum clearance required between the fork end arm and the cylinder stuffing box?

Minimum gap

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12. In a fitted vacuum cylinder, what is the minimum clearance required between the piston cotter and the fork end arm when both are in their lowest positions?

Response time

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13. In the D.A. valve operation test, the drop in the brake cylinder gauge from 530 mm to 25 mm should occur within:

Post-cleaning step

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14. During D.A. valve overhaul, what must be done to the filter element after washing it in kerosene?

Critical vacuum value

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15. In the BVT, what is the "balancing vacuum" that should cause the piston to partially descend but not completely?

Test name

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16. After a vacuum cylinder overhaul, what does the acronym BVT stand for?

Maximum leak rate

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17. In a release valve vacuum retention test, with 510 mm of vacuum in a 1640 cc chamber, the drop should not exceed:

Ring size options

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18. What are the two possible diameters for a rolling ring, depending on the wear of the serrated surfaces?

Paint exclusion zones

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19. What part of the vacuum cylinder must be left unpainted?

Hole size

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20. The four holes in the ball valve cage, which must be cleaned thoroughly, should be of what diameter?

Assembly gap

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21. What is the specified diametrical difference between the piston and the vacuum cylinder during assembly?

Reset speed

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22. In an automatic guard van valve test, how quickly should the valve re-set itself after being placed in the "running" position?

Test duration

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23. After overhaul, a guard van valve connected to a 1640 cc chamber should not show a drop of more than 25 mm in what time?

Item to replace

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24. What component of a guard van valve must be changed invariably during overhaul?

Test duration

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25. In a vacuum reservoir test, after isolation from the vacuum source, the drop should not be more than 13 mm in what duration?

Required vacuum reduction

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26. What should be the drop in vacuum in the train pipe when the alarm chain is pulled on a single coach being tested?

Minimum operating force

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27. During the alarm chain apparatus test, what is the minimum pull required to operate the clapet valve?

Wear limit

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28. After POH, the side play of a brake shaft in its bracket bushes should not exceed:

Side clearance limit

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29. What is the maximum permissible lateral clearance on each side of a vacuum cylinder trunnion in its bracket?

Isolation material

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30. What material should be placed between the vacuum reservoir and the safety straps?

Stretch percentage

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31. In the stretch test, a hose pipe should be stretched to what percentage over its original length 100 times?

Mandrel size

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32. What is the diameter of the mandrel around which a hose pipe must be bent for the bend test?

Acceptable leak rate

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33. In the vacuum retention test for a rubber hose pipe, what is the maximum allowed drop of vacuum in one hour, starting from 510 mm Hg?

Thread preparation

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34. What should be applied to pipe threads before couplings are fitted?

Maximum allowable bend

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35. A train pipe that is bent more than what measurement should be checked and replaced?

Leak test pressure

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36. With what pressure must the train pipe be tested for leaks using compressed air?

Calibration method

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37. Before being fitted, vacuum gauges must be properly tested and adjusted using which of the following?

Surface treatment

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38. What should all brake gear pins be plated with, as per the maintenance instructions?

Wear limit specification

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39. During a Periodical Overhaul (POH), what is the maximum permissible radial clearance for pins and bushes before they must be replaced?

Performance enhancements

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40. According to the document, what has been adopted in the vacuum brake system to improve its performance over the years?

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